Laser Aligner Milling Machine iNLASE
Laser cutting without polishing
Six aligners in two minutes
Smooth edges ready to use
Product details
iNLASE
Laser Aligner Milling Machine for Orthodontic Production
The iNLASE system is a specialized laser-based milling machine designed for automated trimming of orthodontic clear aligners. Developed by ORTHOiN3D, a French Medtech company, this equipment addresses the final stage of in-house aligner fabrication. The process of cutting thermoformed plastic sheets around 3D-printed dental models is fully automated, which removes variability introduced by manual methods.
Production Workflow Integration
The iNLASE operates as a central component within a digital laboratory chain. It accepts models produced by any resin 3D printer using DLP, SLA, or MSLA technologies. Thermoforming systems and plates from different suppliers are also compatible, provided the aligner material thickness does not exceed 1 mm. |
The machine uses a tray system that holds up to six thermoformed models simultaneously. Loading uses friction retention on repositioning pins, eliminating screw-based fastening.
Laser Cutting Performance
Cutting speed reaches approximately 20 to 25 seconds per aligner, depending on the geometric complexity of the 3D model and the designed cutting line. A full tray of six aligners completes in about 2.5 minutes. Daily production capacity can reach up to 1,000 aligners. The laser source is a Class IV CO₂ system operating at 10.6 μm wavelength. This non-contact cutting method generates a smooth edge surface across the thermoplastic material. In many cases, no manual polishing or edge correction is required, although final cleaning and decontamination must follow the manufacturer’s protocol.
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CO₂ Laser Quality
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“CLIC” Ergonomics Forget complicated clamping mechanisms. The models are secured by simple friction on repositioning pins, ensuring ultra-fast, error-free loading. |
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Operational Safety and Maintenance
An internal fume extraction and filtration system is included. The machine must be connected to an external air extraction system or vented directly outside the office or laboratory. The CO₂ laser tube has a limited operational life, typically between 2 and 5 years depending on usage intensity. Regular cleaning of optical components such as lenses and mirrors is required to maintain cutting precision and power.
Software Control: iNPLAN
The iNLASE is controlled by iNPLAN, a SaaS software platform accessible via internet under an annual license. This software manages patient data, production tracking, and cutting line definition. The user can generate semi-automatic cutting line layouts on initial digital models and manually adjust the line for clinical preferences such as elastic notches or button cutouts. iNPLAN then transposes this cutting line automatically across all treatment stages.
The software also prepares positioning bases on 3D models, which allow correct placement of thermoformed models onto the machine tray. iNPLAN imports .PTS format cutline files from most major setup programs. |
Clinical and Operational Advantages
Laser cutting produces a smooth edge without mechanical burrs. This reduces the need for post-processing and supports consistent aligner retention. The reproducibility of the cutting path across multiple aligner stages helps maintain uniform force expression during orthodontic treatment. For laboratory and in-office production environments, the automation of trimming reduces manual labor time and supports predictable output volumes.
Why Choose the iNLASE® for Your Business?
Investing in iNLASE® means choosing a solution that offers:
- Production Autonomy: Reduce your reliance on external contractors and take full control of your value chain.
- Reduced Operating Costs: Cut labor costs and expenses related to consumables (no tool wear).
- Faster Turnaround Times: Respond more quickly to market demands and improve your competitiveness.
- Quality and Innovation: Offer products with superior finish quality that reflect your company’s technological innovation.
- Process Optimization: Integrate a digital solution that simplifies and streamlines your manufacturing processes, from design to the finished part.
Discover iNLASE in this video
At Machines-3D, we are committed to providing you with the most advanced technologies to optimize your manufacturing processes. The iNLASE® is a perfect example of our commitment to delivering innovative solutions that address the challenges of modern production.
Contact us today to discover how the iNLASE® can transform your business.
Specifications
| Description | Caractéristiques |
Laser : |
Class IV |
| Wavelength : | 10,6 μm |
| Electrical power: | 240V AC |
| Weight: | 100 kg |
| Fume extraction and filtration system included | Must be connected to an external air extraction system or directly outside the office or lab. |
| Cutting speed: | 20″/aligner |
| Dimensions | 935 mm × 715 mm × 705 mm |
| Tray: | 6 aligners |
| Up to 1,000 aligners per day |
Included items
- 1 Laser Aligner Milling Machine iNLASE
Contact our UAE team for pricing and availability.